Improving Feed Efficiency with Better Encapsulated Phytogenics

The key to addressing many of the current challenges facing the industry is better feed efficiency. Feed conversion improvement is tied to a host of modern production issues, including profitability, improving the limited digestibility of alternative feed ingredients, reducing antibiotics, counteracting stressors, and overcoming environmental challenges. In further confirming its pivotal role, 1,140 industry respondents in 100 countries indicated that enhanced feed efficiency or a better feed conversion ratio (FCR) was the most important potential benefit of phytogenic feed additives (PFAs) to their operation, as captured by the BIOMIN 2017 Phytogenic Feed Additives Survey.

At BIOMIN, improving feed efficiency has been the main thrust of its research and product development around phytogenics in recent years. The company has built upon the Digestarom® product line, which dates back to 1989, and recently introduced a new phytogenic product, Digestarom® DC, which is designed to deliver improved feed intake, better performance and optimized feed conversion.

What's new?

The new phytogenic is based on a special encapsulation technology for essential oils and phytogenic active compounds: the Biomin® Duplex Capsule (hereafter called ‘the capsule’), which combines two encapsulation techniques: matrix and core-shell encapsulation. It offers four key advantages:

  • Improved thermostability;
  • Continuous delivery of active substances;
  • Targeted, controlled release; and
  • Enhanced product handling.

Better thermostability

Essential oils and their active compounds are highly volatile and heat sensitive—less than ideal characteristics in the context of modern feed production and pelleting. The capsule gives the phytogenic enhanced pelleting stability over 90°C, as shown by the amount of product recovered after conditioning in a cascade mixer with steam addition, followed by pelleting for another 20-30 seconds (Figure 1).

Figure 1. Recovery of active compounds.

Source: BIOMIN

Continuous delivery

The new technology results in double capsules with a uniform and narrow size distribution ranging from 120 to 500 μm, allowing for more homogeneous distribution of active compounds in the phytogenic and in the feed, resulting in continuous delivery of active substances in the animals.

Targeted, controlled release

With core-shell encapsulation, a protective coat surrounds a core comprising essential oils and active compounds. The coat and the core contain different essential oils for appetizing and gut modulation modules. Both layers are matrix encapsulated, meaning that the active compounds are finely dispersed in a solidified matrix, providing a targeted, controlled release along the gastrointestinal tract. The particles in the phytogenic have a very high essential oil content compared to other commercially available products. Figure 2 illustrates how the capsule permits the targeted delivery of essential oils in an in vitro gastro­intestinal model.

Figure 2. Release of essential oil actives from BIOMIN Duplex Capsule.

Source: BIOMIN

Better handling

Thanks to the capsule, the phytogenic has a shelf life of 18 months, reduced dustiness and improved handling. While certain commercially available phytogenic feed additives have a high dusting potential of up to 20 g/m³ according to the Stauber-Heubach test, an acknowledged and official method for testing dusting potential, this novel phytogenic has a much lower dusting potential of 1.6-2.4 g/m³, representing an 8-fold improvement.

Triple action formulation

The triple action formulation of the phytogenic exploits the advantages of the Biomin® Duplex Capsule to optimize feed conversion. The three modules are formulated to optimize feed conversion:

  1. Appetizing and endogenous secretions
  2. Gut microbiota modulation
  3. Gut protection

Trial results

Recent results of four consecutive trials in piglets demonstrate the ability of Digestarom® DC to improve performance.

The trials were conducted with a total of 351 weaned piglets, (Landrace x Large White) x Piétrain. The animals were held in two identical, climate controlled, slatted floor houses.

Piglets fed the phytogenic supplemented diets over 42 days showed a statistically significant improvement in average daily weight gain (567.53 g) versus piglets fed the control diet (550.44 g). Similarly, a difference was observed in the feed conversion ratio (FCR) of the two groups: 1.78 for the control versus 1.76 for the phytogenic group.

Overall, supplementation of feed with Digestarom® DC resulted, in a significant increase of average daily feed intake compared to the control (998.10 g vs. 978.52 g, respectively), a signi­ficant increase in weight gain (+3.1%) and a decrease in FCR. The efficiency gains translate into direct economic benefits for the producers.

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